TracStar® 618i

6" IPS - 18" OD (160mm - 450mm)


The TracStar iSeries technology is now available for medium diameter pipe sizes. The TracStar 618i incorporates the FusionGuide™ Control System seen on other TracStar iSeries models, giving operators the choice of three levels of control during the fusion process. Each level has varying degrees of assistance, from manual control to fully automatic fusion.

Designed to butt fuse pipe sizes from 6” IPS to 18” OD (160mm to 450mm), the TracStar 618i offers a self-contained, self-propelled, track-mounted vehicle that can handle grades up to 30 percent. Its improved cowling design aids in heat dissipation, and its powerful diesel engine allows it to be used on jobsites where gasoline is not permitted.

Like other TracStar iSeries machines, the TracStar 618i is controlled via the DataLogger®, McElroy’s ruggedized tablet that records fusion parameters and other pertinent data during the fusion process. The TracStar 618i’s enhanced guided workflow manages machine pressures, carriage, shift sequence, and more to ensure standards compliance and a successful fusion.

All required fusion operations, including machine pressures, carriage open/close, and shift sequence are controlled using the DataLogger®.

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Models

Click on a part number for ordering information.


  • TracStar® 618i

    Fusion machine, facer, heater, DataLogger tablet, and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Force AT18P1011839
    Please select a model to customize.
    Medium Force AT18P1011843
    Please select a model to customize.
    Low Force AT18P1011847
    Starting at

    $110,982.00

  • TracStar® 618i with Hydraulic Clamping

    Fusion machine, facer, heater, DataLogger tablet, and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Force AT18P1011841
    Please select a model to customize.
    Medium Force AT18P1011845
    Please select a model to customize.
    Low Force AT18P1011849
    Starting at

    $119,776.00

Explore

Click on a photo or video below for download options.

Specifications

California Prop 65 Info

Models
AT18P1011839 High Force
AT18P1011843 Medium Force
AT18P1011847 Low Force
Weights
Machine 2,273 lbs. (1,031 Kg)
Vehicle 1,765 lbs. (800.6 Kg)
Carriage 810 lbs. (367.4 Kg)
Heater 34 lbs. (15.4 Kg)
Facer 91 lbs. (41.3 Kg)
Shipping Weight 3,000 lbs. (1,360.8 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 1,500 PSI (103.4 BAR)
Hydraulic Reservoir Capacity 10 Gallons (37.9 Liters)
Engine
Power 20 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
Heater 4,300 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
AC Output 120V & 240V, 60Hz, 15Amp
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97.1" (2,466.3mm)
Width 57.7" (1,465.6mm)
Height 55.3" (1,404.6mm)
Carriage Dimensions
Length 44" (1,117.6mm)
Width 43" (1,092.2mm)
Height 33" (838.2mm)

Print Specifications

Models
AT18P1011841 High Force
AT18P1011845 Medium Force
AT18P1011849 Low Force
Weights
Machine 2,273 lbs. (1,031 Kg)
Vehicle 1,765 lbs. (800.6 Kg)
Carriage 810 lbs. (367.4 Kg)
Heater 34 lbs. (15.4 Kg)
Facer 91 lbs. (41.3 Kg)
Shipping Weight 3,000 lbs. (1,360.8 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 1,500 PSI (103.4 BAR)
Hydraulic Reservoir Capacity 10 Gallons (37.9 Liters)
Engine
Power 20 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
Heater 4,300 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
AC Output 120V & 240V, 60Hz, 15Amp
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97.1" (2,466.3mm)
Width 57.7" (1,465.6mm)
Height 55.3" (1,404.6mm)
Carriage Dimensions
Length 44" (1,117.6mm)
Width 43" (1,092.2mm)
Height 33" (838.2mm)

Print Specifications

Downloads

Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part Number Description
DLP0857716 DataLogger 7 - English, Spanish, German, and Russian

Heater

Part Number Description
T18P0974613

Heater/Facer Stand

Tough and lightweight, provides a convenient and safe method for transport and storage.

Part Number Description
T18P1041702 Heater/Facer Stand

In-Ditch Extension Kit

Set of hoses and cables required for in-ditch fusion.

Part Number Description
AT18P1033889 In-Ditch Extension Kit

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part Number Description
A1867501 Case (includes 40 complete rollers)

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
T5070901 4" - 20" Pipe Stand with Manual Chain Height Adjustment
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PolyHorse®

3 trusses, 3 stanchions, 6 screw jacks, 1 pivot roller support, 2 stationary rollers and wrench.

Part Number Description
1875501 Standard PolyHorse
1875502 PolyHorse with PowerAssist
Learn More

Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

Part Number Description
1879101 Stub End Holder for 500 and 618 lines of machines

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
AT18P1015125 Heater Plate Kit
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